Chocolate truffles properly decorated with cocoa powder

APPLICATION

Dusting of chocolate truffles with a cocoa powder

A chocolate “truffle” is a soft or hard chocolate core on which a powder – cocoa or else – is dusted to enhance the appeal and the taste.

Updated Sep 07, 2021 - 10 min Read

BASE

Core products

The core product if made of chocolate results from a moulding or a depositing process.

Depending of the forming process, the surface will be respectively hard and dry or soft and sticky (from the cocoa fat content). The same applies for other masses such as fruit paste, marzipan.

RECIPE

Ingredients

If the core product results from a moulding process, its surface is generally “dry” and not sticky.

It requires the preliminary application of a sticking medium to trap the powder :

  • Fluid chocolate – see the Chocolate enrobing process
  • An hydrocolloid solution is an alternative.

If the core product results from an extrusion process and its composition is adequate, the surface is “sticky” and ready to catch a powder.

The powder used for dusting are :

  • Cocoa powder, the obvious choice
  • Icing sugar
  • Fruit powders
  • Any other suitable fine powder such as ground spices (cinnamon, red pepper …)

PROCESS

How does it work?

The wet or wetted truffles must be exposed to the cocoa powder and be tumbled in it.

Subsequently they must be separated from the bed of powder. The adhesion time is relatively short. The separation process should remove the powder not adhering to the sticking medium while not adhering to it.

The excess powder is sifted to remove chocolate particles and recycled. Fesh powder is brought in to compensate. The process runs as follows

1.

Enrobing with a chcolate layer or else

5

2.

Setting time

3.

Separating of the powder, sifting and continuous recycling

5

4.

Cooling to set the chocolate layer

PROCESS

Coating system

Different systems are used to form a bed of powder, tumble the truffles in it and separate them.

  • A vibrating tray
  • A mesh conveyor system as used to coat nuggets with breadcrumbs
  • A rotating tumbler
  • A rotating screw or twin-crew system

The selecion of he system must take into account the tumbling motion but how the sifting and recycling operations are carried out, as they are the most difficult to achieve without losses and pollution.

PROCESS

Coating system

Tumbling in continuous screw system with a sieving and recycling zone is a solution. Twin-screw dusting sytem – Sugar InProcess

PRODUCT EVALUATION

How do you measure your success?

Key quality features

The experience should be as close as with an artisanal cocoa dusted truffle

Surface aspect

Even distribution of the cocoa powder

Product integrity

Deformation of the product up to a certain level may de desire

Stability

The powder shoud hold and not be absorbed by the wet surface of the truffle

Key quality parameters

The producer should master a set of parameters as much as possible

Powder type

It can be cocoa powder of specific fat content, or else such as dried fruit powder

Design

The motion applied to the product depends on principle (conveyor, screw, vibrating tray), design and operation (speed)

Temperature

The base being chocolate, a careful control of the temperature during and beyond the process is critical