APPLICATION

Application of sugar on a fried doughnut

The doughnut are best liked when dusted on with sugar. Simple at first sight, to do it at a high capacity, evenly and in a clean way is a challenge.

Updated Aug 02, 2021 - 10 min Read

BASE

Core products

The doughnut is a flour based dough, formed, fried and cooled.

RECIPE

Ingredients

The coating ingredient may consist in :
– A light spray of fat or diluted syrup on top to improve adhesion if the remaining fat from the frying phase is not enough
– A finely ground sugar, icing sugar or more often a “deco” mix, made of icing sugar, starch, fat and flavour

PROCESS

How does it work?

The coating principle relies on the application of the ingredients through dribbling over the articles or tumbling in a powder bed.
The operation occurs usually in an enrober , powder applicator , which can be either topical dusting conveyor, a tumbler or a screw .
Typically, the doughnuts are deposited on a conveyor whose upper surface is already covered with the sugar mix. While the doughnuts are mover forward by the conveyor, the overhead trough delivers a curtain of mix. The doughnuts are totally covered with sugar mix. The excess is shaken off by means of a rotating came or similar device. The excess is recovered to be recycled. During recycling, the sugar mix may be sifted to remove agglomerates, thus preserving its initial functional quality.
It is usually a continuous operation in an industrial line. The coating sequences run as follows

1.

Sugar dosing and application

5

2.

Tumbling optionally

5

3.

Sugar sieving and recycling

PROCESS

Coating system

There are various solutions to dust sugar on a doughnut: in a tumbler saturated with the sugar mix or a screw conveyor large enough to accommodate the different doughnut sizes.

PROCESS

Coating system

Continuous screw sugar dusting system

PRODUCT EVALUATION

How do you measure your success?

Key quality features

The main evaluation crietria are

Surface aspect

Even distribution of the sugar. Coating the side or not decides on the choice of the coating technique

Product integrity

The system should not affect the overall shape by crushing or cause losses of particles (shear)

Stability

The coating should hold or not been absorbed during the further cooling, freezing and handling operations

Key quality parameters

The process factors depend on the product and the technique used

Doughnut surface

The shape, texture and state (temperature) affect the distribution and adhesion

Sugar type

Plain sugar – of different size particle sizes – or special sugar mixes are available

Design and operation

The motion applied to the product depends on principle (conveyor, screw, vibrating tray), design and operation (speed)